Specification : | Alloy Steel Flanges |
Pressure Rating Table: | Class 150 LBS Flanges, Class 300 LBS Flanges, Class 600 LBS Flanges, Class 900 LBS Flanges, Class 1500 LBS Flanges, Class 2500 LBS Flanges |
Connect Type Type: | LJF, RF, FF, RTJ, LMF, SMF |
Design For Size: | EN Flanges, ASA Flanges, ASME Flanges, DIN Flanges, JIS Flanges, ANSI Flanges, BS Flanges, PN Flanges |
Flange Machining Equipment: | Bending machine, Pushing Machine, Sand-blasting machine, Press machine, electric bevelling machine etc |
Alloy Steel Flanges Standards: | PN Flanges, JIS Flanges, ISO Flanges, GOST Flanges, UNI Flanges, AWWA Flanges, MSS SP44 Flanges, ASME B16.38 Flanges, EN-1092 Flanges, BS10 Flanges, DIN Flanges, ASME B16.5 Flanges, ASME B16.47 (Series A, Series B) Flanges |
Size Chart : | 1/2″ (15 NB) To 48″ (1200NB) |
Production Process: | Forged, Heat Treated and Machined |
Coating Flange Faces : | Cold and Hot Dip Galvanized, Anti-rust Paint, Zinc Plated, Yellow Transparent, Oil Black Paint |
Supporting Flange Material: | Gasket, Ring Joint, Flange Bolts |
Common Types of Flange : | Flanges 150 LB WNRF Class 300 RTJ 600# BLRF Class 900 SORF |
Application: | Chemical Industry Natural Gas Industry Nuclear Power Plant Fabrication Industry Water Pipeline Industry Oil And Gas Industry |
Material Group | Common Name | Type | UNS | Forging Spec. | Casting Spec. Equivalent | DIN | DIN W. No | Application |
---|---|---|---|---|---|---|---|---|
Low AS | Moly Steel | C-1/2Mo | K12822 | A182-F1 cl2 | A217-WC1 | 15M03 | 1.5415 | Up to 470ºC* (875ºF) |
AS Chrome Moly | 1.1/4Cr-1/2Mo | K11572 | AS A182-F11 cl2 | A217-WC6 | 13CRM044 | 1.7335 | Up to 593ºC (1100ºF) | |
2.1/4Cr-1Mo | K21590 | AS A182-F22 cl3 | A217-WC9 | 10CRM0910 | 1.7380 | Up to 593ºC (1100ºF), HP steam | ||
5Cr-1/2Mo | K41545 | AS A182-F5/F5a | A217-C5 | 12CRMO195 | 1.7362 | High temp refinery service | ||
9Cr-1Mo | K90941 | AS A182-F9 | A217-C12 | X 12 CrMo 9 1 | 1.7386 | High temp erosive refinery service | ||
9Cr-1Mo-V | AS A182-F91 | A217-C12A | X 10 CrMoVNb 9 1 | 1.4903 | High pressure steam |
Dimension Standards | Size Range | Ratings |
---|---|---|
Alloy Steel Socket Weld Flanges | 1/2" to 24" | 150# to 2500# |
Low Alloy Steel Lapped joint Flanges | 1" TO 24" | 300# TO 2500# |
High Alloy steel flange material | 26" TO 48" | 150# TO 600# |
Chromium Alloy Steel lap joint flange | 12" TO 60" | 150# to 900# |
Cast ASTM A182 Alloy Steel WNRF Flanges | 26" TO 60" | - |
Chrome Alloy Steel RTJ Flange | 2 1/6" TO 30" | 2000 PSI TO 20000 PSI |
Chromoly Alloy Steel Grade Flat Flange | 1/2" TO 24" | 150# TO 2500# |
Scm420 Chromoly Alloy Steel Slip On Flanges | DN10 TO DN3600 | PN6 TO PN160 |
ANSI/ASME B16.34 | ANSI PRESSURE RATING | ||||||
Temperature °F | AS Class 150 | AS Class 300 | AS Class 400 | AS Class 600 | AS Class 900 | AS Class 1500 | AS Class 2500 |
-20 to 100 | 265 | 695 | 925 | 1390 | 2085 | 3470 | 5785 |
200 | 260 | 680 | 905 | 1360 | 2035 | 3395 | 5660 |
300 | 230 | 655 | 870 | 1305 | 1955 | 3260 | 5435 |
400 | 200 | 640 | 855 | 1280 | 1920 | 3200 | 5330 |
500 | 170 | 620 | 830 | 1245 | 1865 | 3105 | 5180 |
600 | 140 | 605 | 805 | 1210 | 1815 | 3025 | 5040 |
650 | 125 | 590 | 785 | 1175 | 1765 | 2940 | 4905 |
700 | 110 | 570 | 755 | 1135 | 1705 | 2840 | 4730 |
750 | 95 | 530 | 710 | 1065 | 1595 | 2660 | 4430 |
800 | 80 | 510 | 675 | 1015 | 1525 | 2540 | 4230 |
850 | 65 | 485 | 650 | 975 | 1460 | 2435 | 4060 |
900 | 50 | 450 | 600 | 900 | 1350 | 2245 | 3745 |
950 | 35 | 280 | 375 | 560 | 845 | 1405 | 2345 |
1000 | 20 | 165 | 220 | 330 | 495 | 825 | 1370 |
ELEMENT & PROPERTIES | LOW ALLOY STEEL | MEDIUM ALLOY STEEL | ||
---|---|---|---|---|
F11 CL2 | F22 CL3 | F5 | F9 | |
CARBON | 0.10-0.20 | 0.05-0.15 | 0.15 MAX | 0.15 MAX |
MANGANESE | 0.30-0.80 | 0.30-0.60 | 0.30-0.60 | 0.30-0.60 |
PHOSPHORUS MAX | 0.040 | 0.040 | 0.03 | 0.030 |
SULFUR MAX | 0.040 | 0.040 | 0.03 | 0.030 |
SILICON | 0.50-1.00 | 0.50 MAX | 0.50 MAX | 0.50-1.00 |
NICKEL MAX | – | – | 0.50 | – |
CHROMIUM | 1.00-1.50 | 2.00-2.50 | 4.00-6.00 | 8.0-10.0 |
MOLYBDENUM | 0.44-0.65 | 0.87-1.13 | 0.44-0.65 | 0.90-1.10 |
OPPER MA | – | – | – | – |
COLUMBIUM MAX | – | – | – | – |
VANDIUM MAX | – | – | – | – |
TENSILE STRENGTH PSI (MPA) | 70,000 (485) | 75,000 (515) | 70,000 (485) | 85,000 (585) |
YIELD STRENGTH PSI MIN | 40,000 (275) | 45,000 (310) | 40,000 (275) | 55,000 (380) |
ELONGATION 2” % MIN | 20 | 20 | 20 | 20 |
REDUCTION AREA % MIN | 30 | 30 | 35 | 40 |
HARDNESS (HB) MAX* | 143 ~ 207 | 156 ~ 207 | 143 ~ 217 | 179 ~ 217 |
Grade | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
---|---|---|---|
Alloy Steel A182 F1 | 275 | 485 | 20 % |
Alloy Steel A182 F5 | 275 | 485 | 20 % |
Alloy Steel A182 F9 | 380 | 585 | 20 % |
Alloy Steel A182 F11 | 205 | 415 | 20 % |
Alloy Steel A182 F12 | 275 | 485 | 20 % |
Alloy Steel A182 F22 | 205 | 415 | 20 % |
Alloy Steel A182 F91 | 380 | 585 | 20 % |
FORGING SPECIFICATION | COMMON DESIGNATION | MATERIAL SUFFIX | WROUGHT BAR SPECIFICATION | SERVICE RECOMMENDATIONS | COMMON API TRIM # FOR THIS BASE MATERIAL | |
---|---|---|---|---|---|---|
150 TO 600 # | 900 TO 2500 # | |||||
AS A182 F1 | C-1/2 Mo Low Alloy Steel | ASTM A217 Grade WC1 | A182 F1 Class 1 | Non-corrosive applications Including water, oil and gases at temperatures between: -29 ~ 593ºC* (Not prolonged use > 470ºC). | 8 8A 12/12A | 5/5A 12 16 |
AS A182 F2 | 0.75% Ni; Mo; 0.75% Cr Low Alloy Steel | ASTM A217 Grade WC5 | A182 F2 | Non-corrosive applications including water, oil and gases at temperatures F2:-29ºC ~ 538ºC, WC5: -29ºC ~ 575ºC | 8 8A 12/12A | 5/5A 12 16 |
AS A182 F11 | 1 1/4% Chrome; 1/2% Moly Low Alloy Steel | ASTM A217 Grade WC6 | A182 F11 Class 2 | Non-corrosive applications including water, oil and gases at temperatures between -30ºC (-20ºF) and +593ºC (+1100ºF). | 8 8A 12/12A | 5/5A 12 16 |
AS A182 F22 | 2 1/4% Chrome Low Alloy Steel | ASTM A217 Grade WC9 | A182 F22 Class 3 | Non-corrosive applications including water, oil and gases at temperatures between -30ºC (-20ºF) and +593ºC (+1100ºF). | 8 8A 12/12A | 5/5A 12 16 |
AS A182 F5/F5a | 5% Chrome; 1/2% Moly, Medium Alloy Steel | ASTM A217 Grade C 5 | A182 F5/F5a | Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -30ºC (-20ºF) and +650ºC (+1200ºF). | 8 8A 12/12A | 5/5A 12 16 |
AS A182 F9 | 9% Chrome; 1% Moly, Medium Alloy Steel | ASTM A217 Grade C12 | A182 F9 | Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -30ºC (-20ºF) and +650ºC (+1200ºF). | 8 8A 12/12A | 5/5A 12 16 |
AS A182 F91 | 9% Chrome; 1% Moly; V-N, Medium Alloy Steel | ASTM A217 Grade C12-A | A182 F91 | Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -30ºC (-20ºF) and +650ºC (+1200ºF). | 8 8A 12/12A | 5/5A 12 16 |
NPS | Flange (ID) (inch) |
Flange (OD) (inches) |
||||
150 LB | 300 LB | 400 LB | 600 LB | 900 LB | ||
1/2 | 0.84 | 1.875 | 2.125 | 2.125 | 2.125 | 2.50 |
3/4 | 1.06 | 2.25 | 2.625 | 2.625 | 2.625 | 2.75 |
1 | 1.31 | 2.625 | 2.875 | 2.875 | 2.875 | 3.125 |
1 1/4 | 1.66 | 3 | 3.25 | 3.25 | 3.25 | 3.50 |
1 1/2 | 1.91 | 3.375 | 3.75 | 3.75 | 3.75 | 3.875 |
2 | 2.38 | 4.125 | 4.375 | 4.375 | 4.375 | 5.625 |
2 1/2 | 2.88 | 4.875 | 5.125 | 5.125 | 5.125 | 6.50 |
3 | 3.50 | 5.375 | 5.875 | 5.875 | 5.875 | 6.625 |
4 | 4.50 | 6.875 | 7.125 | 7.00 | 7.625 | 8.125 |
5 | 5.56 | 7.75 | 8.50 | 8.375 | 9.50 | 9.75 |
6 | 6.62 | 8.75 | 9.875 | 9.75 | 10.50 | 11.375 |
8 | 8.62 | 11 | 12.125 | 12.00 | 12.625 | 14.125 |
10 | 10.75 | 13.375 | 14.25 | 14.125 | 15.75 | 17.125 |
12 | 12.75 | 16.125 | 16.625 | 16.50 | 18.00 | 19.625 |
Standard | Class | Dia. | Bolt Circle Dia. | No. of Bolts | Bolt Size | Dia. of Bolt Hole |
---|---|---|---|---|---|---|
Alloy 4087 Flange | PN14 Flange | 95 | 67 | 4 | M12 | 14 |
Alloy 2129 Flange | Table C Flange | 95 | 67 | 4 | 13 | 14 |
Table D Flange | 95 | 67 | 4 | 13 | 14 | |
Table E Flange | 95 | 67 | 4 | 13 | 14 | |
Table F Flange | 95 | 67 | 4 | 13 | 14 | |
Table H Flange | 114 | 83 | 4 | 16 | 17 | |
Table J Flange | 114 | 83 | 4 | 16 | 17 | |
ANSI B16.5 Flange | ANSI 150 Flange | 89 | 60 | 4 | 13 | 16 |
ANSI 300 Flange | 95 | 67 | 4 | 13 | 16 | |
ANSI 600 Flange | 95 | 67 | 4 | 13 | 16 | |
ANSI 900 Flange | 121 | 83 | 4 | 19 | 22 | |
ANSI 1500 Flange | 121 | 83 | 4 | 19 | 22 | |
ISO 7005 (DIN) Flange | PN6 Flange | 80 | 55 | 4 | M10 | 11 |
PN10 Flange | 95 | 65 | 4 | M12 | 14 | |
PN16 Flange | 95 | 65 | 4 | M12 | 14 | |
PN20 Flange | 90 | 60.5 | 4 | M14 | 16 | |
PN25 Flange | 95 | 65 | 4 | M12 | 14 | |
PN40 Flange | 95 | 65 | 4 | M12 | 14 |